A professional, systematic, and optimized large-scale cap production process is extremely important. This is also one of the key criteria when choosing a cap manufacturing partner.
Many businesses and organizations have struggled to find a reliable large-scale cap manufacturer. Some even found one but had to go through intermediaries or service providers, which increased costs.
At Trâm Anh Caps, you will work directly with the factory, with no intermediaries, to optimize your budget. We have an efficient cap production process and attractive benefits for our clients.
Trâm Anh Caps’ Large-Scale Cap Production Process
Over the past 10 years of development, Trâm Anh Caps has streamlined its production into 7 simple, professional steps:
Step 1: Source suitable materials. Trâm Anh Caps helps you find exact or closest alternatives to your sample (in case the material is not available in Vietnam). Our material selection criteria ensure aesthetics, consistency, quality, and reasonable prices to create durable, uniform products.
Step 2: Once materials are selected, we proceed with bulk fabric cutting based on pre-designed patterns. Clients can approve samples both digitally and physically.
Step 3: Embroider/print logos, images, company names, or slogans on the products according to the design. All printing and embroidery are carried out using modern machinery.
Step 4: Assembly begins on the production line, including steps such as sewing the crown, visor, strap, and sweatband. Products are then basically completed.
Step 5: Product inspection. Note that quality checks are performed at every stage, not just at the end. By this point, over 90% of products should be nearly complete without major defects.
Step 6: Steam ironing and shaping, making products more refined and premium.
Step 7: Final inspection to ensure ironing and shaping have not caused shrinkage or seam cracks. Then, Trâm Anh Caps proceeds with packaging and delivery.
When receiving large-scale custom cap orders, Trâm Anh Caps strictly follows each step to ensure high-quality products at the most competitive prices for mutual benefits.
Exclusive Benefits When Ordering from Trâm Anh Caps
Besides professionalism, transparency, and reliability, here are other attractive offers when working with us:
- FREE design consultation and real sample production based on digital designs.
- 100% free side logo embroidery for orders over 5,000 caps.
- Free shipping within Ho Chi Minh City.
- Support for small-quantity trial orders for new clients.
- Discounts for loyal customers.
Trâm Anh Caps has partnered with major brands such as Coca-Cola, HSBC, Boss, Hoa Sen Group, Long Thành Golf Course, and more. You can confidently entrust your large-scale cap orders to us.
